The ball mill undertakes the grinding operations in the mineral processing process and plays an important role in the entire mineral processing production line.As a specific type of ball milling equipment, the 3036 ball mill has a wide range of influence in practical applications.So, what is the processing capacity of the 3036 ball mill?What are the influencing factors?How to calculate and increase the processing capacity of the 3036 ball mill?This article will provide answers.

Processing capacity of 3036 ball mill

The processing capacity of the ball mill refers to the amount of ore processed per hour. The 3036 ball mill is a large ball mill with relatively strong processing capacity.The processing capacity of the grinding circuit of the 3036 ball mill is 459.6t/h, and the magnetic separation process of the stage grinding stage is used; the particle size of the feed of the ball grinding circuit is 200mm, and -200 mesh accounts for 5%; the particle size of the product of the ball grinding circuit is dp80=200m, and -200 mesh accounts for 50%.This shows that under specific process conditions, the processing capacity of the ball mill can reach a certain level.

However, the processing capacity of the ball mill is not static, because it is affected by many factors. In order to keep the processing capacity of the ball mill at a high level, these factors should be controlled to keep them at a high level. .

Factors affecting the processing capacity of the 3036 ball mill

1. The quality of the ball mill itself

Its own quality should be the core factor that determines the processing capacity of the 3036 ball mill. This includes reasonable structural design, advanced manufacturing technology, and high-quality raw materials. These all affect the processing capacity of the ball mill to a certain extent.High-quality ball mills are also more reliable in the performance of key components such as transmission systems and bearings, reducing the probability of failure, thereby ensuring a stable processing capacity.According to statistics, the processing capacity of better-quality ball mills can be increased by 10%-20% compared to ordinary-quality ball mills.

2. Material particle size and properties

In addition to the factors of the ball mill itself, the particle size and nature of the material are also important factors that determine the processing capacity of the 3036 ball mill.If the hardness of the material is not high and the particle size of the feed is small, then the processing capacity of the ball mill will be relatively higher; on the contrary, if the hardness of the material is higher and the particle size of the feed is relatively large, the processing capacity of the ball mill is relatively low.In addition, the humidity of the material will also affect the processing capacity of the ball mill. The greater the humidity, the higher the grinding difficulty and the smaller the processing capacity.

How to increase the processing capacity of the 3036 ball mill?

1. Material pretreatment

Material pretreatment refers to the process of adding a fine crushing before the ball mill. After the material is roughly crushed and medium crushed, it is then finely crushed, and then it enters the ball mill for grinding treatment, which can greatly improve the processing capacity of the ball mill.

2. Equipment optimization

The shape, filling amount and ratio of the grinding medium also affect the processing capacity of the ball mill.For example, the grinding medium can be adjusted according to the different properties and particle sizes of the materials, steel balls or steel rods can be selected rationally, and the filling rate and ratio can be controlled.In addition, strengthening the ventilation of the equipment can avoid clogging and adhesion, and improve the grinding efficiency.Data show that the ventilation volume can be increased by 20% and the processing capacity can be increased by about 15%.

3. Reasonable feeding

When feeding the ball mill, it should be carried out evenly and continuously.This can make the operation of the equipment smoother and the grinding efficiency higher, thereby effectively increasing the processing capacity of the equipment.For example, when a building materials company feeds a ball mill, it adopts an automated feeding system to ensure the uniformity and continuity of the feeding.After a period of operation, the processing capacity of the ball mill has increased by about 20%, and the failure rate of the equipment has also been significantly reduced.

In short, the processing capacity of the ball mill determines the production and processing results of the entire production line, and it is also restricted by many factors. Only by rationally configuring the ball mill and optimizing the equipment and production line can the production capacity of the 3036 ball mill be better utilized.